✓Manufacturing Highlights

• •Complete in-house engineering design
• •Forged gears and shafts for high load capacity
• •Ultrasonic flaw detection (UT Inspection)
• •Carburizing and quenching heat treatment
• •Precision spline machining
• •Gear tooth grinding for smooth transmission
• •Strict assembly and quality control procedures
• •24-hour performance test before delivery

Key Features

• •Designed for continuous heavy-duty service
• •High torque transmission capability
• •Improved wear resistance and gear life
• •Low vibration and stable operation
• •Suitable for demanding rolling mill environments

Challenge:

High-torque gearbox required for 75L internal mixer in rubber compounding process with heavy shock loads.

Solution:

Custom-designed helical-bevel gearbox with hardened gear teeth, special bearing configuration, and enhanced lubrication system for continuous heavy-duty operation.

Result:

Successfully handling 200kN·m torque with stable operation, 40% longer service life compared to previous supplier.

Challenge:

Large open mill required reliable gearbox system for rubber sheet production with precise speed control and high durability.

Solution:

Installed parallel shaft gear reducer with precision-machined gears, IP65 protection rating, and integrated cooling system for temperature control.

Result:

Consistent output quality with 99.2% availability, reduced maintenance intervals by 50%.

Challenge:

Conveyor system needed compact cylindrical gear reducer with high efficiency and low noise for warehouse automation.

Solution:

Supplied Z series cylindrical gear reducer with optimized gear geometry, precision grinding, and synthetic lubrication for quiet operation.

Result:

Noise level reduced to 75dB, energy efficiency improved by 15%, zero failures in 18 months.

Challenge:

Long-distance belt conveyor needed reliable reducers for harsh mining environment.

Solution:

Installed K series bevel-helical reducers with enhanced sealing and protection.

Result:

Successfully operating in dusty conditions with 99.5% availability.

Challenge:

Needed stainless steel gearmotors meeting food safety standards.

Solution:

Provided F series parallel shaft gearboxes with SS304 housing and food-grade lubrication.

Result:

Full compliance with HACCP standards, easy cleaning and maintenance.

Challenge:

Container handling cranes required precision planetary reducers for smooth operation.

Solution:

Supplied custom planetary gearboxes with high precision and low backlash.

Result:

Improved positioning accuracy by 40%, reduced maintenance costs.

Challenge:

Wastewater treatment plant needed corrosion-resistant drives for harsh chemical environment.

Solution:

Installed S series helical worm reducers with IP65 protection and special coating.

Result:

Reliable operation in corrosive environment, 5-year warranty fulfilled.

Challenge:

Cement mill and crusher applications demanded heavy-duty reducers for extreme loads.

Solution:

Deployed Z series cylindrical gear reducers with hardened gear teeth.

Result:

Handling 500kN loads continuously, exceeding expected service life.

✓Manufacturing Highlights

• •High-quality alloy steel components
• •Precision machining processes
• •Strict quality control throughout production
• •Performance testing before delivery
• •Designed for demanding working conditions

Key Features

• •High Torque Capacity: 15,000 N·m
• •Stable and Efficient Power Transmission
• •Heavy-Duty Industrial Design
• •Precision Machined Gear Components
• •Factory Tested Before Delivery